Njira zodzitetezera pakukonza ma screw air compressor zimamveka bwino!
Kusamala pakukonza ma screw air compressor.
1. Longosolani njira yokonza wononga mpweya kompresa rotor
Panthawi yokonzanso wononga mpweya kompresa, ndikosapeweka kupeza mavuto monga kuvala ndi dzimbiri rotor.Nthawi zambiri, ngakhale mutu wa twin-screw wagwiritsidwa ntchito kwa zaka zopitilira khumi (malinga ngati umagwiritsidwa ntchito moyenera), kuvala kwa rotor sikukuwonekera, ndiko kunena kuti, Kutsika kwachangu sikudzakhalanso. chachikulu.
Panthawiyi, m'pofunika kupukuta rotor pang'ono kuti muyang'ane ndi kukonza rotor;kugundana ndi kuphatikizika kolimba sikungathe kuchitika panthawi ya disassembly ndi kusonkhana kwa rotor, ndipo rotor yowonongeka iyenera kuikidwa mozungulira ndi motetezeka.
Ngati screw rotor yavala kwambiri, ndiye kuti, kuchuluka kwa mpweya wotuluka chifukwa cha kutayikira sikungathenso kukumana ndi zomwe wogwiritsa ntchito amagwiritsa ntchito, ziyenera kukonzedwa.Kukonzanso kutha kuchitidwa ndi kupopera mbewu mankhwalawa ndi zida zamakina.
Koma popeza ambiri opereka chithandizo samapereka izi, zimakhala zovuta kumaliza.Kumene, akhoza kukonzedwanso ndi dzanja pambuyo kupopera mbewu mankhwalawa, zomwe zimafunika kudziwa yeniyeni mbiri equation wa screw.
Module imakonzedwa kuti ikonzedwe pamanja, ndipo zida zapadera zimapangidwira kumaliza ntchito yokonza.
2. Kodi tiyenera kulabadira chiyani pamaso ndi pambuyo yokonza wononga mpweya kompresa?
1. Musanayambe kukonza, siyani ntchito ya unit, kutseka valavu yotulutsa mpweya, kulumikiza mphamvu ya unit ndikuyika chizindikiro chochenjeza, ndikutulutsa mphamvu yamkati ya unit (mayeso onse a kuthamanga amasonyeza "0") musanayambe. ntchito yokonza.Pochotsa zigawo zotentha kwambiri, kutentha kumayenera kuziziritsidwa mpaka kutentha kozungulira musanapitirize.
2. Konzani makina opangira mpweya ndi zida zoyenera.
3. Ndibwino kuti mugwiritse ntchito mafuta apadera a screw air compressors, ndipo saloledwa kusakaniza mafuta odzola amitundu yosiyanasiyana pambuyo pokonza.
4. Zida zopangira zoyambira za air compressor zimapangidwa mwapadera ndikupangidwa.Ndibwino kugwiritsa ntchito zida zosinthira zenizeni kuti zitsimikizire kudalirika komanso chitetezo cha mpweya wa compressor.
5. Popanda chilolezo cha wopanga, musasinthe kapena kuwonjezera zida zilizonse ku compressor zomwe zingakhudze chitetezo ndi kudalirika.
6. Tsimikizirani kuti zida zonse zotetezera zabwezeretsedwa pambuyo pokonza komanso zisanayambe.Pambuyo poyang'ana koyamba kapena kuyang'anira kayendedwe ka magetsi, musanayambe kupopera, choyamba chiyenera kutsimikiziridwa ngati kuyendayenda kwa galimoto kukugwirizana ndi njira yomwe yatchulidwa, ndipo zida zachotsedwa ku compressor.Yendani.
3. Kodi kukonza pang'ono kwa screw air compressor kumaphatikizapo chiyani?
Pali kusiyana kwakukulu pakati pa kukonza zazing'ono, kukonza kwapakatikati ndi kukonzanso kwakukulu kwa ma compressor a mpweya, ndipo palibe malire athunthu, ndipo mikhalidwe yeniyeni ya wogwiritsa ntchito aliyense ndi yosiyana, kotero magawano ndi osiyana.
Zomwe zili pakukonzanso pang'ono ndikuchotsa zolakwika za kompresa ndikusintha magawo amodzi, kuphatikiza:
1. Yang'anani momwe mpweya wa rotor ulili pakhomo;
2. Yang'anani valavu ya servo cylinder diaphragm;
3. Yang'anani ndi kumangitsa zomangira za gawo lililonse;
4. Yeretsani fyuluta ya mpweya;
5. Kuchotsa mpweya kompresa ndi kutayikira mapaipi ndi kutayikira mafuta;
6. Tsukani chozizira ndikusintha valavu yolakwika;
7. Yang'anani valavu yotetezera ndi kupima kuthamanga, etc.
4. Ndi chiyani chomwe chikuphatikizidwa mu kukonza sing'anga kwa wononga mpweya kompresa?
Kukonza kwapakatikati kumachitika kamodzi pa maola 3000-6000.
Kuphatikiza pakuchita ntchito zonse zokonzanso zazing'ono, kukonza kwapakati kumafunikanso kusokoneza, kukonza ndikusintha magawo ena, monga kugwetsa mbiya yamafuta ndi gasi, m'malo mwa sefa yamafuta, chinthu cholekanitsa mafuta ndi gasi, ndikuwunika rotor.
Sungunulani, yang'anani ndikusintha valavu yowongolera kutentha (valavu yowongolera kutentha) ndi valavu yosungiramo mphamvu (valavu yocheperako) kuti mubwezeretse makinawo kuti agwire bwino ntchito.
5. Fotokozani mwachidule zifukwa ndi kufunikira kwa kukonzanso kwanthawi ndi nthawi kwa injini yayikulu ya screw air compressor
Injini yayikulu ya kompresa ya mpweya ndiye gawo lalikulu la mpweya.Yakhala ikugwira ntchito mothamanga kwambiri kwa nthawi yayitali.Popeza zigawozo ndi ma bere ali ndi moyo wawo wautumiki wofananira, ziyenera kusinthidwa pambuyo pa nthawi kapena zaka zogwira ntchito.Nthawi zambiri, ntchito yayikulu yokonzanso imafunika pa izi:
1. Kusintha kwa kusiyana
1. Kusiyana kwa radial pakati pa rotor wamwamuna ndi wamkazi wa injini yayikulu ukuwonjezeka.Zotsatira zake ndikuti kudontha kwa kompresa (ie, kutsika kumbuyo) kumawonjezeka panthawi ya kukanikizana, ndipo kuchuluka kwa mpweya wopanikizidwa kumakina kumachepa.Pankhani yogwira ntchito bwino, kupanikizika kwa compressor kumachepetsedwa.
2. Kuwonjezeka kwa kusiyana pakati pa rotor wamwamuna ndi wamkazi, chivundikiro chakumapeto chakumbuyo ndi kunyamula kudzakhudza makamaka kusindikiza ndi kukakamiza kwa compressor.Panthawi imodzimodziyo, zidzakhudza kwambiri moyo wautumiki wa rotors wamwamuna ndi wamkazi.Sinthani kusiyana kwa ma rotor kuti muwongolere kuti mupewe rotor ndipo chotchingiracho chimakanda kapena kupukutidwa.
3. Pakhoza kukhala kukangana kwamphamvu pakati pa zomangira za injini yayikulu ndi pakati pa wononga ndi nyumba ya injini yayikulu, ndipo injiniyo ikhala yodzaza ndi ntchito, zomwe zingawononge kwambiri chitetezo cha injiniyo.Ngati chipangizo chamagetsi choteteza magetsi cha air compressor unit chikayankha mopanda chidwi kapena kulephera, chingayambitsenso injini kuwotcha.
2. Valani mankhwala
Monga tonse tikudziwa, malinga ngati makinawo akugwira ntchito, pali kuwonongeka ndi kung'ambika.Nthawi zonse, chifukwa cha mafuta odzola mafuta, kuvala kumachepetsedwa kwambiri, koma kugwira ntchito kwa nthawi yayitali kumawonjezera pang'onopang'ono kuvala.Ma screw air compressor nthawi zambiri amagwiritsa ntchito ma bearings ochokera kunja, ndipo moyo wawo wantchito umangokhala pafupifupi 30000h.Malingana ndi injini yaikulu ya mpweya wa compressor, kuwonjezera pa mayendedwe, palinso kuvala pazitsulo zosindikizira, ma gearbox, ndi zina. kuvala ndi kuwonongeka kwa zigawo zikuluzikulu.
3. Host Cleanup
Zigawo zamkati za mpweya wa compressor host zakhala mu malo otentha kwambiri, othamanga kwambiri kwa nthawi yaitali, kuphatikizapo ntchito yothamanga kwambiri, ndipo padzakhala fumbi ndi zonyansa mumlengalenga wozungulira.Zinthu zolimbazi zikalowa m'makina, zimawunjikana tsiku ndi tsiku limodzi ndi kaboni wamafuta opaka mafuta.Ngati chikhala cholimba chokulirapo, chikhoza kupangitsa kuti wolandirayo atseke.
4. Kukwera mtengo
Mtengo pano ukunena za mtengo wokonza komanso mtengo wamagetsi.Chifukwa chakugwira ntchito kwa nthawi yayitali kwa injini yayikulu ya kompresa popanda kukonzanso, kuwonongeka ndi kung'ambika kwa zigawozo kumawonjezeka, ndipo zonyansa zina zotayidwa zimakhalabe m'bowo la injini yayikulu, yomwe ingafupikitse moyo wamadzimadzi opaka mafuta.Nthawiyo imafupikitsidwa kwambiri, zomwe zimapangitsa kuti pakhale ndalama zowonjezera.
Pankhani ya mtengo wamagetsi, chifukwa cha kuchuluka kwa mikangano komanso kuchepa kwa mphamvu yamagetsi, mtengo wamagetsi udzakwera mosapeweka.Kuphatikiza apo, kuchepa kwa kuchuluka kwa mpweya komanso mtundu wa mpweya woponderezedwa woyambitsidwa ndi injini yayikulu ya kompresa ya mpweya kudzawonjezeranso mtengo wopanga.
Mwachidule: ntchito yokonzanso injini yokhazikika sikuti ndiyofunikira pakukonza zida zokha, koma pali zoopsa zachitetezo pakagwiritsidwe ntchito mochedwa.Panthawi imodzimodziyo, idzabweretsa kuwonongeka kwakukulu kwachuma kwachindunji komanso kosalunjika pakupanga.
Choncho, sikofunikira kokha komanso kofunika kukonzanso injini yaikulu ya mpweya wa compressor panthawi yake komanso molingana ndi muyezo.
6. Kodi kukonzanso kwa screw air compressor kumaphatikizapo chiyani?
1. Sinthani injini yayikulu ndi bokosi la zida:
1) Bwezerani mayendedwe ozungulira a injini yozungulira;
2) Bwezerani chosindikizira chachikulu cha injini ya rotor makina osindikizira ndi chisindikizo chamafuta;
3) M'malo waukulu injini rotor kusintha PAD;
4) M'malo waukulu injini rotor gasket;
5) Sinthani mwatsatanetsatane chilolezo cha gearbox gearbox;
6) Sinthani mwatsatanetsatane chilolezo chachikulu injini rotor;
7) Bwezerani zitsulo zazikulu ndi zothandizira zozungulira za gearbox;
8) Bwezerani chisindikizo cha shaft ndi chosindikizira chamafuta cha gearbox;
9) Sinthani mwatsatanetsatane chilolezo cha gearbox.
2. Pakani mafuta mayendedwe amoto.
3. Yang'anani kapena sinthani cholumikizira.
4. Yeretsani ndi kusunga chozizirira mpweya.
5. Tsukani choziziritsira mafuta okonzera.
6. Yang'anani kapena sinthani valve yoyang'ana.
7. Yang'anani kapena kusintha valavu yothandizira.
8. Chotsani cholekanitsa chinyezi.
9. Sinthani mafuta opaka.
10. Tsukani malo ozizira a unit.
11. Yang'anani momwe ntchito zikuyendera pazigawo zonse zamagetsi.
12. Yang'anani ntchito iliyonse yoteteza ndi mtengo wake.
13. Chongani kapena kusintha mzere uliwonse.
14. Yang'anani kukhudzana kwa gawo lililonse lamagetsi.